Point inspector standard

Dark green canvas tool bag

Equipped with listening needle, vibrometer, screwdriver, wrench and other tools

These are the "stethoscopes" of the device.

It is the "guy type" that the inspection person does not leave his hand.

But in today's Hebei Xinda steel factory

The inspector travels light

A smartphone, a sensor

Where there is a problem intelligent spot system all know

Increased efficiency of equipment management

Equipment is an important part of enterprise production and business activities, equipment spot inspection is in accordance with a certain standard, period, the equipment of the specified parts of the inspection, in order to early detection of equipment failure hazards, timely repair and adjustment, so that the equipment to maintain its specified function of the equipment management method. Equipment spot inspection is also a basic system of workshop equipment management, the purpose is to accurately grasp the technical status of the equipment through spot inspection, maintain and improve the working performance of the equipment, extend the life of the equipment, reduce maintenance costs, and ensure normal production.

Intelligent spot inspection to improve quality

With the construction of the smart factory of Hebei Xinda Iron and Steel Group Co., LTD., in order to further improve the level of equipment management and make equipment spot inspection and maintenance efficient coordination, the intelligent spot inspection system developed by Liu Zuodong, deputy general manager of the company's equipment, and Hebei Steel Grain Union Technology Co., Ltd. was officially launched and put into use to achieve intelligent and efficient equipment management.

Development background Equipment intelligent spot check system is based on equipment point verification and repair system as the theoretical basis, combined with Xinda equipment management status, make full use of big data, network, infrared temperature measurement, vibration measurement, speed measurement, identification and other advanced software and hardware technology. The management platform for the effective integration of equipment inspection management, grease management, maintenance management, defect management, data analysis and processing, equipment file management, field operation management and work quality assessment.

Intelligent spot inspection system uses information and automatic means to carry out spot inspection of equipment, meet the needs of equipment status maintenance, equipment defect management and dynamic analysis of equipment performance, and realize the scientific management of point inspection. At the same time, it integrates work routes, work steps, work items, work standards, safety measures, work methods and business calculations, etc., converting enterprise experience into data and applying it to intelligent terminals, realizing the standardization and intelligence of work.

The system is based on 4G/5G/Wifi, RFID, is a comprehensive application of new technology, change the enterprise traditional production management and information management processing methods, improve the standardization of operations. The background system is combined with the road map to plan the operation route and location; Use RFID and other technologies to detect the presence of operators; Integrate operation procedures, projects, standards, methods, etc., to improve the quality of the operation of the operator; Collect data through intelligent terminal, including test report, point patrol record, measurement record, maintenance record, meter reading, defect record, etc., collect multimedia information such as image and sound, and manage the work progress; Query the equipment files and data commonly used in field work through PDA; With a variety of job process management and monitoring functions, and PDA field operations into the business process, real-time communication with the background, easy job scheduling.

The system integrates the functions of thermometer, vibration meter, spot detector and bearing diagnosis in one, realizing software tasks and data management, and can establish spot inspection tasks for equipment and spot inspectors, and carry out comprehensive tracking management to ensure timely and accurate completion of equipment spot inspection, data collection, data cloud storage and big data management. No need to connect to the computer, you can actually download the task, after completing the check items, directly upload the task data. In short, the inspection personnel only need a mobile phone and a sensor in the process of spot inspection, according to the preset tasks of the intelligent spot inspection system, the relevant data can be uploaded through the mobile phone and sensor to complete the spot inspection, freeing the complicated hands. According to the completion of the task, the system carries out intelligent analysis and puts forward handling suggestions.

Hebei Xinda Iron and Steel Group Co., Ltd. since the launch of the intelligent spot inspection system, A total of 3 class A hidden dangers, class B hidden dangers 15, class C hidden dangers 413, class D hidden dangers 498, daily hidden dangers 1219, the system through the analysis of hidden dangers, timely advice and synchronous completion of maintenance and repair. Through the use of intelligent point inspection system, the efficiency of point inspection and maintenance of equipment is promoted, the level of equipment management is improved, and the stable production is guaranteed.

Through online monitoring, collection and analysis of vibration, temperature, revolution and other data of the equipment, the intelligent spot inspection system of the equipment has mastered the deterioration trend of the equipment, achieved the "predictive maintenance" upgrade of the equipment operation and maintenance, predicted the equipment status in advance, improved the rationality, planning and pertinence of the equipment operation and maintenance, effectively judge the equipment operating status, and effectively eliminate the phenomenon of omission and lie detection. Comprehensively improve the accuracy and authenticity of equipment inspection data, ensure stable production, and promote scientific management of equipment. Through the use of intelligent point inspection system, enterprise management efficiency continues to improve, comprehensive operation and maintenance management costs continue to reduce, equipment availability, reliability and maintainability gradually improve, providing technical support for the construction of smart factories.

At the right time, we should grasp "the interests of the time", and at the right time, we should grasp "the drive of the situation". Hebei Xinda Group will make full use of modern digital information technology, in-depth implementation of intelligent manufacturing engineering, gradually change the traditional production mode and resource organization mode, and accelerate the realization of network omnipresent, computing power omnipresent, and intelligence omnipresent. Continue to explore the platform application represented by the industrial Internet platform, seamlessly open the whole process of data collection, transmission, processing, application and so on in the factory, in intelligent manufacturing, network collaboration, personalized customization, service extension, digital management, to achieve a gorgeous turn from steel products manufacturer to comprehensive steel solution provider!